Posting this thread under High Efficiency... because it concerns choices you might make DiY'ing a killer Passive xover for your horn system using nice, old parts... but this also covers "Restoration" of speaker systems...
While rehoming a pair of Electrovoice Aristocrat speakers – – with the pre-requisite sealed steel can crossovers (namely the X8 and X36.
I received a worried message asking "but what do I do about the old capacitors inside of the crossovers?"
Most of you guys knew that dealers like HiFiTown (aka me) -- really only sell vintage. I mean strictly antique stuff. Sometimes remanufactured items with more than 50% antique components... that too ... soon.
Thank goodness there's a forum like haven – – sage, alert and salty folks have the experience of playing around with actual original components .
But if one were to say bring home a pair of AR/Advent/Altec/JBL/Klipsch/EV speakers whatever from the dump or CraigsList duJour -- -jump on your favorite Internet group – – proudly exclaim your find – – and after about 30 seconds you'll get bombarded with comments of how you need to get those... "nasty disgusting, horrible leaky, freaky, Time bomb, Time-Smear, quality killing "50 year old" caps out of your Crossover!!!
Right Now .. We're talking 3 Mile Island.... Red Alert!! .. Klaxon Sounds..
You know the drill. You must immediately buy someone's favorite brand of poly propylene capacitors or Teflon specials and stick them in for the immediate 50 to 100% improvement and sound quality... the Best Teflon ones only cost $400 each... do it now!!!
Well guys, I've been telling people for years (and to much extent my father before me) that that's just not always the case.
I would like to soften this rant a little bit, as there are times and reasons that fresh capacitors especially very zippy sounding Poly types – – might help the sound of certain tired speakers or add some tizz to a dull sounding setup-- that's a different thing.. often it's more of an equalization / tweak thing than it is some kind of miracle repair.
The dread and persecution of old capacitors that "might" have gone out of spec -- backed up by claims of iron-clad measurements like ESR.
Yes ESR, IS valid way to test for a failed capacitor -- everyone can afford that meter nowadays. However, you have to take into context what ESR is. Equivalent series resistance, measured at high frequency. And it's typically measured at 100,000 cycles! That's way above human hearing. And ESR does not tell you about caps function as a high-pass filter.... The other use of capacitors – – where that word "leaky" gets thrown around – – is of course in high-voltage applications... that's DC -- not low-voltage AC like audio.
The same people sometimes insert comments like "wow those total fools on eBay" – – they pay 400~800 a pair for a pair of original .. Altec N500, or some sort of collectible Unicorn JBL model – – don't they know what's inside of those things? Of course ... leaky capacitors!
Well there really is a reason that online buyers pay a lot of money for relatively simple, Butterworth crossovers like the Altec N500. They (kind of) sound pretty good (but Diy with old parts is better) for what they do – – and they are easy to hook up. None of these buyers ever actually ask about leaky capacitors or worry about that stuff. They just hook the crossovers up – – they listen to their systems and they're happy! What gives?
Well after years of sitting around griping and changing peoples minds about this stuff – – it was time to apply modern Audio centric testing gear – – I sat down and ran a few experiments to find out. I got very interesting results. Particularly with extremely leaky extremely, super- drifted high ESR capacitors..I had marked "BAD" ..... I picked out my favorite types – – some paper wax some oils – – any (can) go bad or need reforming after sitting on the shelf for many years.
Even if good, most (not all) old capacitors have higher ESR values than the Wizzy tizzy Teflon and poly propylene capacitors... those fancy ones that get kicked around on the Internet as the best..
More heretical Comments coming, you've been warned :
It's likely, that, many, (if not most) old leaky caps are working fine-enough for audio crossovers.
Some cases; cap's actually short out, or fail in other ways that might be bad for delicate tweeters... if that happens, you'll probably notice without the aid of test equipment, most of the time. And, some old caps began life sounding bad, I'm not precluding that, either.
Leaky caps are prone to some drifting. The drifting of course slightly changes the crossover point but only a non-sensible amount... Drifting is typically quite a lot for the capacitors value but not very much in the grand scheme of things. For instance a horribly leaky wax capacitor spec'd at 4UF may drift down to 3.2 up to 4.5 – – yeah that's a little bit of difference but when you look at it on an impedance frequency meter driving a tweeter.... (which I think is a good way to test these things) – – the crossover point appears to be quite relevant, and the slope is normal.... I plan to finish the shoot out with some PolyProp's
I am not looking at ESR, or charging the caps. This is an applied 20-20K sine wave generator, and charting the impedance slope. Normal working caps, of similar value all do the same job. They rise in impedance (resistance at given freq) as they reach their "High-pass" point.
Different values slope different ways, and different capacitor chemistries do have different slope characteristics. This most likely manifests in tone and sound quality quite radically (see, you could hear the difference between that Motor cap and that oozing electrolytic you tried at 4 am!! !!
I noticed this many years ago when I restored crossovers – – on a pair of AR3's -- speakers often don't work at all because the potentiometers go completely bad. If you get in there and replace the potentiometer (not an L pad on the AR3) --leave the original (very wooly looking paper wax) you'll notice the speaker sounds really nice.
Vintage bookshelf speakers and other systems and all of the mysterious metal cans furnished by Altec JBL in the lake – – often used the unthinkable...
BIPOLAR ELECTROLYIC CAPS
Oh, man'o'man – – this really offends the speaker-builder gurus. What a horrible type of capacitor to use...
Well actually, some of the most expensive vintage crossovers feature these – including the Altec's I mentioned above.
And impromptu listening over the years has yielded that we also tend to like the sound of the bipolar electrolytic capacitors (cheap brands and Western Electric Long-Life's too) -- some are even killer.
I have friends that say they're killer sounding too
I even read on one of the forums once, some, poor, old wise old fellow (not anyone I knew) .. who piped-in to say he preferred them.
Of course it's best to be bipolar, or (sometimes, not always) get some really strange phase-shifty below the High Pass point... One of Walt's old friends reminded me just the other day – – you can hook "polar" ie (caps that have polarity) electrolytic capacitors tail to tail, and make your own bipolar. Very interesting stuff. Something special about certain electrolytic capacitors in audio crossovers.
Others that are good:
Certain Cold War era BathTub Oils (we're actually OEM used by RCA in the LC 1, and they are used them sometimes in the very early 1950s speakers. Altec used (1 single 4uf Aerovox bathtub) in the cute-as-a button Monterey bookshelf speakers – – and Klipsch in his early days used them often.) Most bathtub capacitors paper and oil, and other industrial chemicals --- they usually don't leak DC, but they sometimes need insane amounts of reforming, and they sometimes have higher ESR. Not that this actually matters, but they do have an occasional attenuating effect that can be pleasant in some bright systems and not good in others.
Paper Wax -- guitar guys deserve some credit for keeping the spirit alive for the old paper wax capacitors. Also Western Electric made some absolutely gorgeous soldered steel and extruded aluminum paper wax capacitors – – for all throughout the Bell system in all values perfect for audio. They are quite famously used in Western Electric 757 crossover system – – and other places. One of the famous models is the 437A as it is 4UF and you can stack them together to make nice crossovers. Some leak DC, others don't. I use them here all the time.
Tantalums -- still experimenting with these – – they have a very interesting sound. They will probably last 1000 years. Not bad at all depending on which ones you try. You have to try to get bipolar types – – or you can use the back to back connection method track above. That seemed to work for some very high-quality Western Electric GA types I tried recently.
SoapBox Warning:
While rehoming a pair of Electrovoice Aristocrat speakers – – with the pre-requisite sealed steel can crossovers (namely the X8 and X36.
I received a worried message asking "but what do I do about the old capacitors inside of the crossovers?"
Most of you guys knew that dealers like HiFiTown (aka me) -- really only sell vintage. I mean strictly antique stuff. Sometimes remanufactured items with more than 50% antique components... that too ... soon.
Thank goodness there's a forum like haven – – sage, alert and salty folks have the experience of playing around with actual original components .
But if one were to say bring home a pair of AR/Advent/Altec/JBL/Klipsch/EV speakers whatever from the dump or CraigsList duJour -- -jump on your favorite Internet group – – proudly exclaim your find – – and after about 30 seconds you'll get bombarded with comments of how you need to get those... "nasty disgusting, horrible leaky, freaky, Time bomb, Time-Smear, quality killing "50 year old" caps out of your Crossover!!!
Right Now .. We're talking 3 Mile Island.... Red Alert!! .. Klaxon Sounds..
You know the drill. You must immediately buy someone's favorite brand of poly propylene capacitors or Teflon specials and stick them in for the immediate 50 to 100% improvement and sound quality... the Best Teflon ones only cost $400 each... do it now!!!
Well guys, I've been telling people for years (and to much extent my father before me) that that's just not always the case.
I would like to soften this rant a little bit, as there are times and reasons that fresh capacitors especially very zippy sounding Poly types – – might help the sound of certain tired speakers or add some tizz to a dull sounding setup-- that's a different thing.. often it's more of an equalization / tweak thing than it is some kind of miracle repair.
The dread and persecution of old capacitors that "might" have gone out of spec -- backed up by claims of iron-clad measurements like ESR.
Yes ESR, IS valid way to test for a failed capacitor -- everyone can afford that meter nowadays. However, you have to take into context what ESR is. Equivalent series resistance, measured at high frequency. And it's typically measured at 100,000 cycles! That's way above human hearing. And ESR does not tell you about caps function as a high-pass filter.... The other use of capacitors – – where that word "leaky" gets thrown around – – is of course in high-voltage applications... that's DC -- not low-voltage AC like audio.
The same people sometimes insert comments like "wow those total fools on eBay" – – they pay 400~800 a pair for a pair of original .. Altec N500, or some sort of collectible Unicorn JBL model – – don't they know what's inside of those things? Of course ... leaky capacitors!
Well there really is a reason that online buyers pay a lot of money for relatively simple, Butterworth crossovers like the Altec N500. They (kind of) sound pretty good (but Diy with old parts is better) for what they do – – and they are easy to hook up. None of these buyers ever actually ask about leaky capacitors or worry about that stuff. They just hook the crossovers up – – they listen to their systems and they're happy! What gives?
Well after years of sitting around griping and changing peoples minds about this stuff – – it was time to apply modern Audio centric testing gear – – I sat down and ran a few experiments to find out. I got very interesting results. Particularly with extremely leaky extremely, super- drifted high ESR capacitors..I had marked "BAD" ..... I picked out my favorite types – – some paper wax some oils – – any (can) go bad or need reforming after sitting on the shelf for many years.
Even if good, most (not all) old capacitors have higher ESR values than the Wizzy tizzy Teflon and poly propylene capacitors... those fancy ones that get kicked around on the Internet as the best..
More heretical Comments coming, you've been warned :
It's likely, that, many, (if not most) old leaky caps are working fine-enough for audio crossovers.
Some cases; cap's actually short out, or fail in other ways that might be bad for delicate tweeters... if that happens, you'll probably notice without the aid of test equipment, most of the time. And, some old caps began life sounding bad, I'm not precluding that, either.
Leaky caps are prone to some drifting. The drifting of course slightly changes the crossover point but only a non-sensible amount... Drifting is typically quite a lot for the capacitors value but not very much in the grand scheme of things. For instance a horribly leaky wax capacitor spec'd at 4UF may drift down to 3.2 up to 4.5 – – yeah that's a little bit of difference but when you look at it on an impedance frequency meter driving a tweeter.... (which I think is a good way to test these things) – – the crossover point appears to be quite relevant, and the slope is normal.... I plan to finish the shoot out with some PolyProp's
I am not looking at ESR, or charging the caps. This is an applied 20-20K sine wave generator, and charting the impedance slope. Normal working caps, of similar value all do the same job. They rise in impedance (resistance at given freq) as they reach their "High-pass" point.
Different values slope different ways, and different capacitor chemistries do have different slope characteristics. This most likely manifests in tone and sound quality quite radically (see, you could hear the difference between that Motor cap and that oozing electrolytic you tried at 4 am!! !!
I noticed this many years ago when I restored crossovers – – on a pair of AR3's -- speakers often don't work at all because the potentiometers go completely bad. If you get in there and replace the potentiometer (not an L pad on the AR3) --leave the original (very wooly looking paper wax) you'll notice the speaker sounds really nice.
Vintage bookshelf speakers and other systems and all of the mysterious metal cans furnished by Altec JBL in the lake – – often used the unthinkable...
BIPOLAR ELECTROLYIC CAPS
Oh, man'o'man – – this really offends the speaker-builder gurus. What a horrible type of capacitor to use...
Well actually, some of the most expensive vintage crossovers feature these – including the Altec's I mentioned above.
And impromptu listening over the years has yielded that we also tend to like the sound of the bipolar electrolytic capacitors (cheap brands and Western Electric Long-Life's too) -- some are even killer.
I have friends that say they're killer sounding too
I even read on one of the forums once, some, poor, old wise old fellow (not anyone I knew) .. who piped-in to say he preferred them.
Of course it's best to be bipolar, or (sometimes, not always) get some really strange phase-shifty below the High Pass point... One of Walt's old friends reminded me just the other day – – you can hook "polar" ie (caps that have polarity) electrolytic capacitors tail to tail, and make your own bipolar. Very interesting stuff. Something special about certain electrolytic capacitors in audio crossovers.
Others that are good:
Certain Cold War era BathTub Oils (we're actually OEM used by RCA in the LC 1, and they are used them sometimes in the very early 1950s speakers. Altec used (1 single 4uf Aerovox bathtub) in the cute-as-a button Monterey bookshelf speakers – – and Klipsch in his early days used them often.) Most bathtub capacitors paper and oil, and other industrial chemicals --- they usually don't leak DC, but they sometimes need insane amounts of reforming, and they sometimes have higher ESR. Not that this actually matters, but they do have an occasional attenuating effect that can be pleasant in some bright systems and not good in others.
Paper Wax -- guitar guys deserve some credit for keeping the spirit alive for the old paper wax capacitors. Also Western Electric made some absolutely gorgeous soldered steel and extruded aluminum paper wax capacitors – – for all throughout the Bell system in all values perfect for audio. They are quite famously used in Western Electric 757 crossover system – – and other places. One of the famous models is the 437A as it is 4UF and you can stack them together to make nice crossovers. Some leak DC, others don't. I use them here all the time.
Tantalums -- still experimenting with these – – they have a very interesting sound. They will probably last 1000 years. Not bad at all depending on which ones you try. You have to try to get bipolar types – – or you can use the back to back connection method track above. That seemed to work for some very high-quality Western Electric GA types I tried recently.
SoapBox Warning:
Below is the message I penned to said customer on the EV (Metal Can X8 and X36's)
"""
There's a lot of blanket assuming that goes on – – especially on the Internet forums about what you should do “right away” to fix any speaker older than 30 years. Inevitably this includes, ostracizing capacitors deemed automatically bad because they were so old and “must be leaky” in the crossovers of these old speakers.
Electrovoice crossovers they are sealed in a metal can – – there's no way you would ever want to get in there to replace them.
Do you know how many bad (ie “dead”) ones I see – – after handling hundreds of them? Maybe one or two!
How about ones that are malfunctioning so badly that you can actually hear the crossover point is incorrect? Maybe one or two!, Ha ha.
People are simply all wet about their priorities when picking up these old speakers to use. They should listen to them and use them as they are first – – replacing a couple of capacitors in these old crossover is not going to completely make the speaker system sound … probably not even 20% better than it is – – that just doesn't usually happen. Realistically what does happen is when you change these old capacitors – – it brightens the speaker very much – – sometimes it doesn't sound as good as the old capacitor you just replaced…
I know this flies in the face of all the help of you read on the audio forums – – it's just a practical thing — crossover capacitors are very low voltage. Even if they leak or drift a little bit it's not going to be the end of the world.
I know many people here in the USA we disagreed with me on this. To that I say – – why is it that they pay $600 (!) a pair for a set of vintage Altec 500hz crossover's which are also sealed in a metal can and completely non-serviceable using the same "dried out electrolytic’s?” It's because those guys over there already tried making their own crossovers out of modern mylar film capacitors – – and they didn't like the sound.
And, old capacitors are not automatically bad. Sometimes people actually want them back in their componentry. You would be really shocked (pardon the pun).
I make part of my living selling old capacitors ---– you would think how could they be good? I routinely sell 50 to 70 year old capacitors to customers overseas – – wanna know how many complaints I get? None as of late.
Pretty surprising. It does of course depend on the application.
And I am not automatically dismissing the practice of replacing capacitors in speaker crossovers. It's an OK thing to do – – if you already like the speaker and you know you wanna go in that direction.
Even if electrolytic capacitor does go bad. For audio frequency use ...in the loudspeaker, all it does is drift a little bit. This very small amount of drift is unlikely to make much difference at all more than a few DB plus or minus at one frequency or another. Generally the worst case scenario is the crossover point drifts around a little bit maybe only by a few hundred hertz.... Nobody really actually hears that much… I mean, yeah you can hear it… but it’s a tweak best done later … If you want.
So in actuality … you get speedier, brigher tone from the speaker….that is the polypropylene caps’ sound… (likely due to the lower ESR value)…
I've heard a few customers say that they did the job on their old speakers – – i.e. recapping the crossover —some liked it — Best I've heard personally is a marginal difference sometimes – – that's about all.
""
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